We provide a complete range of electroplating solutions for both busbar and wire applications, engineered to deliver high-quality surface finishing tailored to your specific production requirements. For copper and aluminum busbars, we offer two complementary technologies. Our Continuous Busbar Plating Line adopts a train-like linear configuration, ideal for long, straight, rigid profiles. It processes multiple narrow busbars in parallel, ensuring smooth surfaces, compact coating layers, and exceptional thickness uniformity at high production speeds with minimal chemical consumption and over 95% exhaust gas collection. For short, curved, or geometrically complex busbars requiring up to three coating layers or thick deposits in a single operation, our Gantry-Type Plating Line provides maximum flexibility with programmable crane transport and compact footprint. For wire applications, our Continuous Wire Plating Lines support copper, steel, and aluminum substrates with tin, nickel, silver, copper, or zinc coatings—including copper-clad steel (CCS), copper-clad aluminum (CCA), and galvanizing. Copper wire lines achieve speeds up to 900 m/min, while multi-strand processing and closed-loop solution management ensure consistent thickness and low operating costs. Every system is fully customized—from tank configuration and coating chemistry to line speed and automation level—delivering consistent quality, lower total cost of ownership, and a cleaner, safer working environment.
Coating Quality: Delivers uniform coating thickness and a compact, smooth surface layer across entire busbar lengths.
Productivity & Efficiency: Enables continuous high-speed plating with short loading intervals and simultaneous multi-bar processing.
Clean & Economical Operation: Reduces chemical consumption, minimizes workshop odor, requires fewer operators, and features >95% exhaust gas collection.
| Item | Typical Copper Busbar Plating Line | Al. Busbar Preplating Line | |
| Tin plating | Silver plating | Nickel plating | |
| Busbar size | L: 3-6m; W:20-300mm
T: 3-20mm |
L:3-6m; W:20-300mm
T:3–20mm |
|
| Coating thickness | 0.7-10μm | 0.076-3μm | 0.7-2μm |
| Plating line speed | 5-20m/min | 5-20m/min | 5-20m/min |
| Loading interval | 3-5 seconds | 3-5 seconds | 3-5 seconds |
| No. of busbar plated simultaneously | ≥2pcs (W≤130mm); 10pcs (W=20) | 2pcs (W≤110mm); 6pcs (W=20) | ≥2pcs (W≤130mm);
10pcs (W=20) |
| Exhaust gas collection rate | > 95% | > 95% | > 95% |
| Power installation | 120-220kw | 120-220kw | 120-220kw |
| Size of the plating line (LWH) | 34-48*1.9*2.2m | 30-40*1.9*2.2m | 45-55*1.9*2.2m |