Continuous Busbar Plating Line

We provide a complete range of electroplating solutions for both busbar and wire applications, engineered to deliver high-quality surface finishing tailored to your specific production requirements. For copper and aluminum busbars, we offer two complementary technologies. Our Continuous Busbar Plating Line adopts a train-like linear configuration, ideal for long, straight, rigid profiles. It processes multiple narrow busbars in parallel, ensuring smooth surfaces, compact coating layers, and exceptional thickness uniformity at high production speeds with minimal chemical consumption and over 95% exhaust gas collection. For short, curved, or geometrically complex busbars requiring up to three coating layers or thick deposits in a single operation, our Gantry-Type Plating Line provides maximum flexibility with programmable crane transport and compact footprint. For wire applications, our Continuous Wire Plating Lines support copper, steel, and aluminum substrates with tin, nickel, silver, copper, or zinc coatings—including copper-clad steel (CCS), copper-clad aluminum (CCA), and galvanizing. Copper wire lines achieve speeds up to 900 m/min, while multi-strand processing and closed-loop solution management ensure consistent thickness and low operating costs. Every system is fully customized—from tank configuration and coating chemistry to line speed and automation level—delivering consistent quality, lower total cost of ownership, and a cleaner, safer working environment.

Highlights

Coating Quality: Delivers uniform coating thickness and a compact, smooth surface layer across entire busbar lengths.

Productivity & Efficiency: Enables continuous high-speed plating with short loading intervals and simultaneous multi-bar processing.

Clean & Economical Operation: Reduces chemical consumption, minimizes workshop odor, requires fewer operators, and features >95% exhaust gas collection.

Specification

Item Typical Copper Busbar Plating Line Al. Busbar Preplating Line
Tin plating Silver plating Nickel plating
Busbar size L: 3-6m; W:20-300mm

T: 3-20mm

L:3-6m; W:20-300mm

T:3–20mm

Coating thickness 0.7-10μm 0.076-3μm 0.7-2μm
Plating line speed 5-20m/min 5-20m/min 5-20m/min
Loading interval 3-5 seconds 3-5 seconds 3-5 seconds
No. of busbar plated simultaneously ≥2pcs (W≤130mm); 10pcs (W=20) 2pcs (W≤110mm); 6pcs (W=20) ≥2pcs (W≤130mm);

10pcs (W=20)

Exhaust gas collection rate > 95% > 95% > 95%
Power installation 120-220kw 120-220kw 120-220kw
Size of the plating line (LWH) 34-48*1.9*2.2m 30-40*1.9*2.2m 45-55*1.9*2.2m

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