Universal Busbar Bending Machine Series

Universal – B Series

The BL Series is a fully automatic CNC busbar processing machine designed for complex and delicate workpieces. Featuring a crawler feeding system and a multi-arm forming unit with up to 13 axes, it delivers exceptional flexibility for intricate bending and punching operations. This series is ideal for applications requiring high precision and rapid tooling changeovers, such as custom electrical components and complex busbar shapes.

 

Universal – E Series

The E Series is a fully automatic 3-in-1 CNC busbar processing machine integrating punching, bending, and cutting. Designed for thicker and wider materials up to 100mm in width and 10mm in thickness, this series features a synchronized pay-off system and a high-performance industrial CNC controller. It is ideal for high-volume production in electrical panel and switchgear manufacturing, offering automated programming with 3D simulation to ensure precision and repeatability.

Universal - B Series (Fully Automatic)

Multi-Arm Forming System

Equipped with up to 13 axes, the machine performs complex bending sequences in a single cycle without manual repositioning.

 

Automatic Centering

Encoder-based feeding with auto-centering ensures consistent positioning accuracy, even with varying material widths.

 

Quick Tool-Changing

The R-block replacement system allows for rapid tool changes, drastically reducing downtime between job transitions.

Busbar processing machine B highlights

Model B-45-6 B-50-7
Processing Thickness: 2.0-6.0mm Thickness: 2.0-7.0mm
Width: 10.0-45.0mm Width: 10.0-50.0mm
Control Axes 12-14 axes 13 axes
Servo Power Total: 35.2KW Total: 63KW/61KW
Key Motors Wire Feed: 4.5KW Wire Feed: 5.5KW
Rotation: 2.7KW Rotation: 5.5KW/4.5KW
Coiling: 2.0KW×2 Coiling: 1.5KW + 5.5KW/4.5KW
Arms: 2.0KW×6 + 5.5KW×2 Arms: 5.5KW×8
Shear: 1.0KW Shear: 1.0KW
Voltage 380V (±20V) 380V (±20V)
Weight Main Unit: 6000KG Main Unit: 7500KG
Feeder: 1000KG Feeder: 1500KG

Universal - E Series (Fully Automatic)

Servo-Driven Synchronization

All axes are powered by high-torque servo motors, ensuring precise coordination between feeding, punching, and bending for tight tolerances.

 

8-Station Movable Punching

The movable punching unit eliminates the need for manual die changes, enabling rapid transitions between different hole patterns and sizes.

 

Industrial CNC Controller

A rugged, industry-proven control unit manages all operations, providing real-time feedback and ensuring stable performance under continuous load.

highlights of E series busbar processing

Model E-50-6 E-80-8 E-100-10
Processing Capacity (W×T) ≤50×6mm ≤80×8mm ≤100×10mm
Axis Qty 10 10 10
Wire Feed Wheel Qty 4 4 4
Wire Feeding 5.5kW 7.5kW 7.5kW
Slide Axis 2.7KW×3 3.0KWx3 5.5KWx3
Spinner Axis 2.0kWx2 2.0kWx2 4.0kWx2
Punching Axis 7.5kW 7.5kW 7.5kW
Punch Moving Axis 0.75kW 0.75kW 1.0kW
Punching-die Moving Axis 1.2kW 1.2kW 2.9kW
Cutter Axis 1.0kW 1.5kW 1.5kW
Cutter Moving Axis 0.4kW 0.75kW 1.0kW
Punching Pressure 8t 19t 30t
Dimension (L×W×H) mm 4200×2000×2000 4650×2300×2100 4750×2300×2200
Weight (kg) 5000 7500 8000

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