Wire plating line

Wire plating lines are mainly for three purposes: conductor protection, steel protection and surface conductivity.

The process are continuous. The plating lines are all customized. The line speed is up to 15m/s for copper wire plating.

 

Characteristics

There are different tanks for cleaning, rinsing, plating and other process. There are also wire driving drums,rectifiers, heating & cooling devices, control system as well as payoff and take-up. The functional tanks containdifferent solution. There are storage tanks for circulation with functional tanks for solution movement and cleaning.The parameters are preset by the operator on HMI. The line is always customized according to production target forcopper, aluminum and steel wire with tin, nickel, silver and copper coating and flashing.

Specification

Item High speed Medium speed Low speed
Wire material Copper Copper Copper
Plating material Tin, Nickel, Silver Tin, Nickel, Silver, Zinc Tin, Nickel, Silver, Zinc
Wire diameter 0.6–2.6mm 0.6–2.6mm 0.6–2.6mm(注:原文”0.6-2-6mm”为笔误,已修正)
Plating thickness 0.5–25μm 0.5–25μm 0.5–25μm
Max. speed 900m/min 300m/min 120m/min

Item CCS CCA Galvanizing (Outdoor) Galvanizing (Indoor)
Base Material Steel Aluminum Steel Steel
Plating material Copper Copper Zinc Zinc
Wire diameter 1.6–3.0 mm 2–6 mm 0.5–4 mm 0.5–4 mm
Max. coating thickness 200 μm 70 μm 0.5–25 μm
Conductivity 21%–40% ICAS
No. of wires 1 20–60 20–60 1
Line speed 120 m/min
Purpose Conductivity Conductivity Anti-corrosion Anti-corrosion
Application CATV, connector, parallel dual cord, overhead cable, braised shielding, grounding rod TV cable, signal cable, LV cable; Enamelled wire for inductor, ballast, transformer; possible to flatten by extrusion Outdoor Indoor

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